What is Laser Cleaning Machine?
Laser cleaning machine is a kind of laser cleaning equipment (laser cleaning device), which adopts laser cleaning technology and instantly laser evaporates rust, dirt, paint, oxides, oil, or other organic and inorganic substances on the contaminated surface. Therefore, the laser cleaning machine is also known as steel laser rust removal machine, metal derusting laser cleaning machine, laser paint removal machine, rust removal laser cleaning machine, laser descaling machine for sale, laser metal rust remover, laser cleaner for rust, metal rust remover machine, etc.
In addition, the CNC laser rust removal machine is mainly composed of laser, control system, and end effector. And the end effector come in many forms, the most common being robots and mechanical arm. Moreover, the CNC laser cleaner for sale is environmentally friendly, energy-saving, and efficient, which gradually replaces the traditional chemical cleaning method, mechanical cleaning method, and ultrasonic cleaning method. And the laser cleaning machine can quickly remove paint, rust, oxides, coating, oil stains, and residues, restoration and preservation of historical cultural relics.
What is Laser Rust Removal?
Laser rust removal is a technology uses pulsed laser or continuous wave laser to remove rust, paint, oxide, and other contaminants on the material surface. So, laser rust removal is considered to be the most reliable and effective cleaning method. And CNC laser rust removal is also called CNC laser cleaning, laser descaling, laser disinfection, laser derusting, etc.
CNC Laser Cleaning vs. Traditional Cleaning
Chemical and Mechanical Cleaning TechnologyThe traditional cleaning technology mostly uses chemical or mechanical methods for cleaning, such as:
1.Dry ice cleaning technology uses dry-ice cleaner to spray dry ice particles on the working surface. And the energy conversion will realize impurities removal through high-pressure air. It has the features of zero cleaning damage and good cleaning efficiency, but high cost and high insecurity.
2.Chemical cleaning technology uses chemical methods or chemical reagents to achieve the equipment cleaning. It will corrode the processed metal material, which is not conducive to long-term cleaning. Moreover, it will also produce industrial waste water, which is harmful to human health.
3.Sandblasting cleaning technology: through spraying materials (copper sand, quartz sand, emery, iron sand, sea sand) to the material surface, which will cause damage, air pollution, and noise. Even worse, the generated inhalable particles will cause harm to the human.
4.Ultrasonic cleaning uses ultrasonic cavitation to disperse, emulsify, and peel off the dirt layer to achieve cleaning.
The mechanical cleaning has high cleanliness, but is easy to damage the substrate. At the same time, the chemical cleaning belongs to stress-free cleaning, but has heavy pollution. And liquid or solid jet cleaning has high flexibility but high cost and impurities. Although the ultrasonic cleaning method has a good cleaning effect, it is powerless to clean the sub-micron dirt particles. Moreover, the size of the cleaning tank limits the cleaning range. And drying after cleaning is also a major problem.
Laser Cleaning TechnologyWhile the fiber laser cleaner for sale is using the instantaneous high temperature generated by the laser beam to fiber laser cleaning impurities. So as to achieve CNC laser cleaning, energy saving, and environmental protection.
While laser CNC cleaning machine has obvious advantages. First, it has the characteristics of no grinding, non-contact, no thermal effect, and zero damage to cleaning. Second, laser rust removal is a "green" cleaning method that does not require the use of any chemicals and cleaning fluids. Third, contaminants on the surface of the material can be selectively cleaned without damaging the surface of the material. Fourth, the cleaning process can realize automatic control and long-distance remote control. Fifth, laser cleaning machine for sale also has the cheap laser rust removal machine price, which is an ideal choice for entry-level business.
How Many Types of the Fiber Laser Cleaning Machine?
In fact, the type of laser cleaner CNC machine depends on various factors. According to the type of contaminants removed, the laser cleaner type can be divided into metal laser rust removal machine, laser glass cleaning machine, rubber laser cleaner for sale, laser steel cleaning machine, laser paint rust remover, laser oil cleaning machine, etc.
In the light of the size of the laser cleaning machine, it can be divided CNC hand held laser cleaner, portable laser cleaner, desktop laser cleaning machine, small laser rust removal machine, mini laser cleaning machine, large laser CNC cleaner, industrial fiber laser cleaner, etc.
And according to the cleaning laser power, the laser cleaning machine can be divided into 100 watt laser descaling machine, 150W laser metal remover machine, 300W laser paint cleaning machine, 1000 watt laser steel rust remover, etc.
What is the Handheld Laser Cleaner?
Handheld laser cleaner is a small type of laser rust removal machine. It has the advantages and features of non-contact automatic cleaning, no chemical cleaning fluid, no consumables, simple operation, high cleaning efficiency stable system, easy maintenance, and small footprint. Therefore, the portable handheld laser rust cleaning machine is widely used in mould industry, hardware industry, automobile industry, medical industry, electronic industry, etc. Besides, handheld laser cleaner price is also very cheap for people in the developing countries to buy.
Before using the handheld laser cleaner, several precautions should be taken in mind. First, make sure that the power socket is in good contact and the buttons and switches on the whole machine are in normal state. Second, check and make sure that the lens is without dust.
And when operating the hand held laser rust removal machine, you should firstly turn on the switch of the laser rust cleaning machine, and then the system is powered on and initialized. After the system is starting, adjust the parameters of the laser rust removal descaling machine. Next, press the laser enable button and put on the laser protective glasses. Then, take out the hand held laser rust removal gun to clean the workpiece. After use, turn off the laser rust removal machine and insert the laser rust cleaning gun back into the storage box.
For the maintenance of the handheld laser CNC cleaner, attention must be paid to increase the service life of the hand held laser rust removal machine. In addition, good care of the hand held laser cleaner can also help you save costs and create greater benefits. In order to make the machine working normally and stably, it is necessary to do a good job in the daily maintenance.
What is Laser Rust Removal Machine Used for?
As the most advanced and efficient cleaning technology, CNC laser cleaning machine for sale can clean what kinds of products? In fact, the laser rust removal machine for sale can laser clean both metal and non metal products which are covered by contaminants. In addition, it is very good at cleaning the target area. Moreover, it has a wide application in many industries, such as the tire mold industry, bridge building industry, parts industry, pipe cleaning industry, etc. The following are some common applications of fiber laser cleaner for sale.
1.CNC laser clean metal, such as laser steel cleaning, laser aluminum cleaning, laser brass cleaning, etc.
2.Quick laser paint stripping.
3.Rapid laser industrial cleaning rust removal.
4.Laser removing grease, laser cleaning resin, laser glue removal, laser high speed descaling dust, fiber laser cleaning stains, etc.
5.Before welding or bonding, Laser clean glass and laser oil cleaning
6.Laser oxides removal & laser clean residue after welding
7.Best laser cleaning machine for mold, such as laser cleaning tire molds, electronic molds, food molds, etc.
8.After the production of precision parts, laser removing oil.
9.Fiber laser rust remover for nuclear power components
10.Laser paint and rust removal of aerospace weapons and ship production
11.Fiber laser cleaning machine for building surface, fiber laser cleaner for cultural relic, laser descaling machine for rock, etc.
Laser Rust Removal Machine Parameters
|Handheld laser cleaning machine
|100W, 200W, 300W, 500W, optional
|Aluminum, stainless steel, carbon steel, stone, rubber, etc.
|Laser pulse type
|Continuous pulse laser
|0 - 100mm
How Much does a Laser Cleaning Machine Cost?
The laser cleaning machine price is also a very key factor when searching a suitable CNC laser rust removal machine. And the laser rust removal machine price will be affected by several factors, such as the laser cleaner types, laser cleaning power, laser cleaner size, and laser cleaning tool.
If you are looking for a cheap laser cleaning machine, you can have a look at handheld laser cleaning machine, portable laser rust removal machine, laser rust removal machine for small business, mini portable fiber laser cleaning machine, laser cleaning gun for beginners, used laser rust removal machine for sale, etc. By the way, used laser cleaning machine is much cheaper than the new laser cleaning machine, but it has shorter lifespan, higher maintenance costs, and lower cleaning accuracy than the new laser cleaner. Therefore, when you have a limited budget, I suggest you to buy a small laser rust removal machine instead of a second hand CNC laser cleaner.
But if you want to purchase a big laser cleaner machine, automatic laser rust removal machine, or industrial laser cleaning machine, you need to pay more. For instance, the handheld laser cleaner price maybe thousands of dollars cheaper than the automatic laser rust remover price.
In addition, Blue Elephant provides fiber laser CNC cleaner machine with optional fiber laser power like 100W, 200W, 300W, 500W, etc. And the higher the laser cleaning power, the higher the laser rust cleaning machine price. For example, 100w rust cleaning laser price ranges from $8,000 to $10,000, while 1000w rust cleaning laser price ranges from $15,000 to $20,000.
How to Choose a Suitable Laser Cleaning CNC Machine?
I think here are 4 tips for you to better choose a suitable laser metal cleaning machine.
Firstly, you can make a survey of several laser cleaning machine manufactures with good reputation. And if necessary, you’d better go to the factory for on-the-spot investigation. Second, make sure the type and size of your processed materials. Third, know clearly the configurations of a laser cleaner rust removal machine you really want, such as CNC laser cleaning system, laser cleaning table, laser cleaning head, etc. Fourth, choosing the fitful laser cleaning power. For example, low-power CNC cleaning laser source can provide a gentle cleaning perfect for historic restoration and small treatment areas. Mid-power mobile laser cleaning machine is good for targeted corrosion removal, historic restoration, paint removal, etc. And high-power fiber laser is perfect for removing metal rust, nuclear decontamination, etc. Last but not least, determine the CNC laser cleaner budget to buy the cheapest laser cleaning machine or the best rust cleaner.
Is the Laser Derusting Instrument Suitable for Beginners to Operate?
Blue Elephant as a professional laser cleaning machine manufacture, it can offer you a custom CNC laser rust removal machine (CNC laser derusting instrument) to meet your laser cleaning ideas. For example, we can offer you a handheld laser cleaning machine, which can achieve selective cleaning in precise location and precise size. Besides, it is no need for any chemical cleaning solution, which has the features of high cleaning efficiency and time saving. In addition, the operation of such a small handheld laser cleaner machine is very simple, even for the people who use it for the first time. Power on, and then it can be hand-held or cooperated with a manipulator to realize automatic laser cleaning. Moreover, we will also send some user manuals and operation videos with the laser machine. And the laser cleaning system is stable and requires only little maintenance. Therefore, novice needn’t worry about using a handheld fiber laser rust removal.
Precautions When Using Laser Cleaner Machine
Routine maintenance of the laser metal cleaning machine can increase the service life, save laser cleaning costs, and create greater benefits. The following introduces the precautions for the use of laser derusting instruments.
Warnings1.Follow the switch sequence of the CNC laser cleaning machine:
①Turn on switch sequence: the water pump (water chiller) → the power switch → the laser switch.
②When shutting down, first turn off the laser switch, then turn off the power switch, and finally turn off the water pump (water chiller).
2.Regularly clean the laser chiller once every two weeks. You should drain the dirty water in the CNC laser cleaner machine and then refill it with new pure water (dirty water will affect the light output effect).
3.It is required to clean the rust cleaning laser machine regularly and quantitatively every day. Remove the sundries on the working table, limit switch, and guide rail, and spray lubricating oil on the guide rail.
4.The mirror and focusing lens should be scrubbed with special cleaning solution every 6-8 hours. Use a cotton swab dipped in the cleaning solution to scrub from the center of the focusing mirror to the edge in a counterclockwise direction. And be careful to prevent scratching lens.
5.When there is a large amount of smoke and dust during the processing, the fan needs to be cleaned. Disassemble the outer cover of the fan and then blow off the dust with a high-pressure gun. The method of cleaning the smoke pipe is the same as cleaning the fan.
6. During the laser cleaning process, a large amount of corrosive dust and smoke will be generated, which has a great negative impact on the machining accuracy of the laser cleaning rust removal machine. Besides, it will also form corrosion spots on the surface of the linear guide rail. In order to make the machine work normally and stably, it is necessary to do a good job in the daily maintenance of the guide rail.